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Attach the red wire from the solenoid box to the winchs positive terminal and a black wire to the batterys negative terminal. Save my name, email, and website in this browser for the next time I comment. It has a powder coated finish in a semi-gloss black color. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. Aluminum Hawse Fairlead for Synthetic Winch; Roller fairleads are used in conjunction with a steel cable line. Attach the black wire from the solenoid box to the winch terminal and route the black wire from the winch to the batterys negative terminal. 1996-2023, Amazon.com, Inc. or its affiliates, Select a location to see product availability, Enter a new vehicle to add it to Your Garage and filter the results below, 12V 500 AMP Unversal Winch Solenoid Relay Contactor For HEAVY DUTY UPGRADE ALBRIGHT EQUIV, MaySpare MaySpare 12V 500A Winch Solenoid Relay for 8000-15000lb ATV UT Winch Control. No warranty. Call to Order: 1-800-444-3353. Electrical winches such as this one derive their power from the vehicle's battery and function according to the battery's power. Classifieds - Engine/Transmission/Transfer Case, BJ42 | FJ43 | BJ44 | FJ45 | FJ45LV | HJ47, North American Clubhouses - Central Region, CA.AB- Rocky Mountain Land Cruiser Association, CO/WY- Horsetooth 4 Wheelers Cruiser Club, TX- Lone Star Land Cruisers - Austin Chapter, TX- The White Trash of the Elwood Chapter, CA.BC- Okanagan-Similkameen Land Cruisers, NV- Battle Born Cruisers of Northern Nevada, Vendors: Accessories - Electronics - Recovery, http://forum.ih8mud.com/60-series-wagons/607868-dutch-stole-all-5-speed-diesels.html, http://money.visualcapitalist.com/worlds-money-markets-one-visualization-2017/, badlands apex wireless winch controller with a warn M8000 winch. Badland ZXR 2500 Winch Installation & Instructions Manual: Download. Save $250.00 by shopping at Harbor Freight. It is affordable yet features extreme power and efficient, advanced design. If you need a totally reliable synthetic winch rope for your Badland 2500 winch, this Mile Marker is definitely a good option. Here are some instances in which you can use the product: This unit can help off-road enthusiasts recover their own vehicle if stuck in a situation. Find the most comprehensive badland winch parts list for your replacements and upgrades. Using genuine Badland winch replacement parts helps to ensure the continuous quality and reliability of your badland winch. Load Capacity Electric Winch Kit, 12V Steel Cable Winch with Roller Fairlead, Towing ATV Winches with Both Wireless Handheld Remote and Corded Control, REINDEER New 12V Winch 4500 lb Load Capacity Electric Winch Kit Synthetic Rope with Hawse Fairlead Waterproof IP67 with Wireless Remotes for 4X4 Side by Side 4 Wheeler ATV UTV Rescue Recovery, Champion - 20009 Wire Rope Roller Fairlead for 3500-lb. , connect the remote control receiver to the solenoid box. Im looking for a drum assembly for a Badland 2500 lb winch. This helix gives rise to the composite rope. But some consumers actually reported that it exceeded that weight. Therefore, the Badland ZXR might not be the best option for frequent use, as it requires some rest and room for cooling down. Like the previous one, connect the black, red, and yellow cables with the winch. Universal Badland winch wired remote control, Best Badland Winch Remote For Replacement. A double line system should be used whenever possible. A road alligator jumped up and took out the controller box. Wireless Winch Wireless Winch Remote Control Badland Winches $64.90 3500 Lb 3500 Lb Atvpowersport 12v Electric Winch With Wire Rope Remote Control $212.95 Aircraft Grade Wire Rope. However, exercise extreme caution when working around a running vehicle and ONLY operate a vehicle in an outdoor area. ), Use winch only in underwind orientation. Disconnect Pendant Controller before working near the Wire Rope, drum, fairlead or load, to prevent accidental starting. It offers a high-quality cable rope that is made with aircraft-grade materials. Secure load after moving. Always wear good heavy-duty leather gloves when working the winch. The series-wound motor stays cool while the 3-stage planetary gear system provides fast line speed. Do you agree that the items listed are perfect for the Badland 2500 lb winch? Keeping a constant focus is more critical. Spooler would not engage after that it was just in free spool mode. Universal Badland winch wired remote control supporting all the models. New Badland ZXR 12000 winch, never been out of the factory box. A Flexible Braided Cable Sleeve for rope getting damaged by rubbing against rocks. To prevent accidental starting, unplug winch controls and any RF receivers immediately after extending or retracting. The only key issue here is that the other person's vehicle should not weigh more than the winch's load capacity of 12000 lb. No hardware to mount or connect the electrical components. Do not lift items vertically or use for aircraft purposes. Email our technical support at: productsupport@harborfreight.com. According to the diagram below, attach the black/red/yellow cable from the solenoid box to the winch. Oversized item: cannot be shipped to Alaska or Hawaii. They are lighter and designed to give you a slightly better approach angle since they let the cable slide across. Badland is a brand used by Harbour Freight Tools, and they are one of the leading brands in the market. Electrical electrical wiring is a potentially hazardous task if carried out improperly. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. 3. Winch motor will be hot during and after use. Badland is a winch brand that provides good quality winches. Two best universal wireless remote controls supporting all the models. To use the wireless remote, switch ON the wireless receiver switch on the control box. According to the diagram below, attach the cables from the solenoid to the battery and connect the yellow/blue cables to the winchs respective terminals. if abnormal noise or vibration occurs, have the problem corrected before further use. Do not step over wire rope. It has a listed breaking force of 4600 lbs but is recommended for use in ATVs and UTVs. JavaScript is disabled. If any of the steps are unclear or if you need any visual help, check out the following video: The discussion above leads to the point that the Badland ZXR 12000 Lbs is a product manufactured to offer great durability and strength to the user. Use supplied power cords and wire rope listed in manual only. We have other buying guides in the site. Badland 63770 ZXR 12000 lb. Wear heavy-duty, cut- and abrasion-resistant leather gloves. When it is safe to do so, use the power switch on the Pendant Controller to retract the wire rope, and winch the as desired. Your email address will not be published. do you have a replacement motor for 3500lb winch sku68145? I need cable information to replace csble . There are two red wires that come out from the central ports. Download Badland ZXR 12000 Truck/SUV Winch Manual. To use the wired remote, attach the remote cable to the remote socket on the control box. TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: According to the diagram below, attach the black cable from the solenoid to the batterys negative terminal and the blue/yellow cable to the winch. Will sell for $280 firm! From the below wiring diagram, use the wire color code guide and attach the yellow, black/red cables to the terminals on the winch. Even if the winch is attached to your vehicle's bumper, it can still be used to help and pull out someone else's car. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. The wireless remote controller box will act as a receiver for the wireless remote. Frequency (hz)315 Mhz. For any difficulty using this site with a screen reader or because of a disability, please contact us at 1-800-444-3353 or cs@harborfreight.com. Read this material before using this product. For a hawse fairlead, the angle should be as close to straight as possible. Place the Solenoid Box in a suitable place near enough to the winch to allow the cables to be routed properly. The device will work as long the battery is supplying electricity even when the engine is off. Do not use the winch even if minor damage appears. I had the same problem with 12000lb. With every winching circumstance, theres a risk of potential injury. As you can see all the parts in the diagram below, you can understand the wiring well. Do not use thinner/longer cables or link multiple cables together. SAVE THIS MANUAL. I've searched and cannot find any source for replacement parts . I used to work in construction and landscaping, so I've seen my fair share of ratchet straps, winches, and similar rigging gear. Tighten the screw at the rear of the tie bar to secure the Solenoid Box in place. This does not mean that it is necessarily a Badland 2500 winch part, but it is a very viable replacement. Here are the most searched Badland Winch Parts from the customers. Passing through rough terrain during bad weather and getting your truck stuck in the middle of nowhere is nothing less than a nightmare. In this guide, we will examine a few winch parts that you can use with the Badland 2500 lb winch. Tighten all power cable hardware to 20 in. Please read our review of this wireless remote switch. Next, mount the unit at the bumper of your vehicle. Note: Check compatibility with your vehicle before purchasing. Heavy-Duty ATV / UTV Handlebar Rocker Switch With Universal Mount and Wiring. It's simple: The relay clicks when the out switch is Activated. One possible reason for this could be the exceptional amount of weight the device has to carry. Looking to purchase motor brushes and brush retainer springs for 1500 lb. A 90-pound machine at the top of your front bumper might sound a bit challenging and worrying. Badland Zxr 12000 Winch Wiring Diagram Do not wear loose clothing or jewelry, as they can be caught in moving parts. Do not use damaged equipment. Tap solenoid to loosen contacts. The build of the fairlead is stainless steel. This badland winch parts diagram is very helpful for any kind of wiring task. The wireless remote controller will act as a receiver for the wireless remote. The operator and assistants must carefully plan usage to prevent accidents. Control Box /Solenoid Box: Accessories For Badland Winches: 1. Procedures not specifically explained in this manual must be performed only by a qualified technician. Do not disengage clutch under load. unplug the Pendant connector and disconnect the Battery Cables before performing any inspection, maintenance, or cleaning procedures. Do not slide wire rope through hands, even with gloves on. The device alone cannot ensure safety for you and the vehicle. Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. Attach the corresponding wires for connecting the remote control and handlebar switch from the solenoid. The first time was on warranty. It is a simple install, but then again, it is just a fairlead, it should not be even remotely challenging to install it. The winch rope smoothly glides over the aluminum. When installing your solenoid, minimize the cable length by keeping close to the winch. But most customer reports show that it doesn't do the job well and can be slower compared to other products on the market. Before installation confirm that area is clear of fuel lines, brake lines, electrical wires, gas tanks or any other component which could be damaged during drilling. This is especially important before rigging, installing, free spooling, or servicing. For a better experience, please enable JavaScript in your browser before proceeding. The red wire is connected from the solenoid box to the battery positive side. Do not exceed the angles shown in Figure B for a roller fairlead. Truck/SUV Winch Owner's Manual Harbor Freight Tools 12000 lb. Test winch function and drum rotation direction by pressing the rocker switch on the pendant controller. If unreadable or missing, contact Harbor Freight Tools for a replacement. Apply 12 volts to coil terminals directly. I have a 2000 winch and use it to load my golf cart on the trailer. Let us know your feedback on the parts you fixed and any new accessories that you find essential for your winch operation. The gloves make the wiring process safe and prevent electric shocks. After placing the unit at the vehicle's platform, stand on the backside of the winch facing the wire outlets. The company offers a 65-feet long cable with this product. Heavy Duty Waterproof Winch Cover: Ideal for Badland ZXR 9500 to Badland 18000 Winch.